Transmission photometer

Pier-Electronic's transmission photometers are used in a wide range of applications, both in product analysis and in production processes.

GRUBATEC AG photometers are used in a wide range of applications, including:

  • Non-contact online measurement of the proportion of individual components in liquid or gaseous substances
  • Online moisture measurement in a wide range of materials
  • Determination of the intensity of colorations in solutions and color changes as well as detection of red, blue or yellow tints in the visible range
  • Measurement of residual organic substances in water or other liquids in the ultraviolet range

The photometers work contact-free and without affecting the material to be measured. The measurement result is available within fractions of a second (for single measurements within a few seconds). Thus, not only the fast display of the measured variables can be ensured, but also the control of the production process in automated plants can be directly influenced in order to react appropriately to the measured value.

Process measurement technology is also suitable for random and serial measurements in production-related laboratories. It contributes to significant quality improvements in production processes as well as considerable operating cost savings.

 

Type Transmission photometer Type Brake fluid moisture meter
Name TMK 550 Name TMK 480 CT
suitable for: Liquids and gases suitable for: Brake fluid
Light source application specific Light source Tungsten lamp
Mass 10 - 45 kg Mass 10 kg
Dimensions 550 x 200 x 160 mm Dimensions 480 x 200 x 160 mm

 

The transmission photometers from GRUBATEC AG are versatile and can be used for non-contact and online concentration determination of various components in liquids and gases.

A frequent field of application is the monitoring and online measurement of the water content in liquids. Continuous monitoring allows limit values to be set, which, if exceeded, issue a message to the control center.

The determination of other components in liquids and gases is also possible, allowing possible production or process errors to be detected. For example, the appearance of substances at the measuring point that are not otherwise found there can indicate leaks in the production processes.

The possible measuring ranges and the achievable accuracy depend on the particular measuring case, since all components of a mixture can influence each other. It is therefore important to estimate the desired measuring range in advance in order to select suitable wavelength filters.

Thanks to the fast measurement results (in fractions of a second) and the possibility to act directly on the measurement result, process measurement technology from GRUBATEC AG can contribute to both significant quality improvements and considerable operating cost savings in production processes. In the following table you will find some examples of process measurement applications that we have already been able to realize for our customers.

 

Substance to be measured Carrier substance

Measuring range(s)

Acetaldehyde Methanol 300 ppm
Acetylene Ammonia 50 %
Ammonia Hydrogen sulfide 500 ppm
Ammonia Water 10 %
Aniline Water 100 ppm, 200 ppm
Aniline Xylene 60 %
Gasoline Diesel
Benzene Nitrogen
Hydrogen cyanide Hydantoin
Butyl acetate Butanol 100 %
Caprolactam Water 1000 ppm
Catechol Butadiene 200 ppm
Chlorine Hydrogen chloride 100 ppm, 50 %
Chlorine CFC 100 ppm
Chlorine Air 700 ppm, 2000 ppm, 1 %, 2 %
Chlorine Phosgene 100 ppm, 500 ppm, 1000 ppm, 2000 ppm, 5000 ppm, 1%, 2%.
Chlorine Nitrogen 3 %
Chlorine Trichloroethane 500 ppm
Chlorine Hydrogen 4 %
Chlorine dioxide Air 100 ppm
Hydrogen chloride Water 100 %
Diketes Acetoacetic acid 5 %
Dimethylacetamide Water 200 ppm, 500 ppm, 1000 ppm
Dimethylformamide Water 100 ppm, 200 ppm, 2000 ppm, 5%, 10%, 70%.
Dinitrogen tetroxide Nitroglycerin 45 %
Dinitrogen tetroxide Nitric acid 2000 ppm, 5000 ppm, 20%
Iron hydroxide Water
Acetic acid Butyl acetate 3000 ppm
Acetic anhydride Tetrahydrofuran 4 %, 10 %
Ethylbenzene Benzene 90 %
Ethylbenzene CFC 15 %
Ethylbenzene Styrene 35 %, 60 %
Ethylene oxide Water 1 %, 15 %
Glycol ether Butanol 20 %
Carbon monoxide Phosgene 10 %, 20 %
Methanol Toluene 100 %
Methanol Water 2 %, 15 %
Methylpyrrolidone Water 100 ppm, 70 %
Sodium nitrate Water 1 %
Nitrobenzene Aniline 5000 ppm
Nitrobenzene Water 2000 ppm
Oil Trichloroethane 1 %
Kerosene oil Carbon tetrachloride
Phenol Bromine
Phenol Cumol 3 %, 5%
Phenol Water 1000 ppm
Phthalic acid Cyclohexane dicarboxylic acid diisononyl ester 200 ppm
Mercury Air 50 µg/m³
Mercury Water
Nitric acid Water 1 %
Hydrochloric acid Phosphorus trichloride
Sulfur dioxide Sulfuric acid 100 ppm
Heavy water Water 500 ppm, 3000 ppm, 1 %, 2 %
Nitrogen dioxide Air 20 %
Nitrogen dioxide Nitric Oxide 200 ppm, 2000 ppm, 1 %
Nitrogen oxides Sulfuric acid 200 ppm
Styrene Ethylbenzene 2 %, 5 %, 50 %, 90 %
Toluene Water 600 ppm, 1000 ppm
Toluene diisocyanate Toluene 100 ppm
Water Acetone 500 ppm, 1000 ppm, 3000 ppm, 1%, 3%, 10%, 30%.
Water Acetone cyanohydrin 1 %
Water Acrylonitrile 1 %, 20 %
Water Amine 2000 ppm, 30 %
Water Ammonia 500 ppm, 1000 ppm, 5000 ppm, 5%.
Water Aniline 1000 ppm, 200 mg/l
Water Brake fluid 2500 ppm, 1%, 2%, 10%
Water Butanol 1 %, 15 %
Water Buten 10 %
Water Butyl acetate 1 %
Water Caprolactam 600 ppm, 20 %
Water Chloral 15 %
Water Chlorobenzene 100 ppm
Water Chlorcyan 2000 ppm
Water Chloromethane 300 ppm
Water Cyclohexane 2000 ppm
Water Cyclohexanone oxime 5 %
Water Dichlorobenzene 100 ppm, 200 ppm
Water Dichlorobutane 400 ppm, 600 ppm
Water Dichloroethane 100 ppm
Water Dichloroethylene 100 ppm, 200 ppm
Water Dichloromethane 500 ppm
Water Dichloropropane 200 ppm
Water Diethylene glycol 1600 ppm, 4000 ppm
Water Dimethylacetamide 500 ppm, 1000 ppm, 2000 ppm, 1%.
Water Dimethylamine 1000 ppm, 1 %
Water Dimethylaniline
Water Dimethylformamide 500 ppm, 1000 ppm, 2 %, 10 %, 50 %
Water Dimethyl succinate 5000 ppm
Water Dipropylene glycol 300 ppm
Water Developer fluid
Water Acetic acid 2000 ppm, 5%, 10%, 20%, 30%, 60%, 70%.
Water Ethyl acetate 200 ppm, 2000 ppm, 2 %.
Water Ethanol 1000 ppm, 3000 ppm, 2 %, 8 %, 10 %
Water Ethylenediamine 1 %
Water Ethylene glycol 100 ppm, 500 ppm, 1500 ppm, 2000 ppm, 2%, 30%.
Water Ethylene oxide 1000 ppm
Water Ethylpiperazine 3 %
Water Fat 2000 ppm, 1 %
Water Isoamylether 200 ppm
Water Isopropylamine 1 %
Water Air 10 %, 20 %
Water Methacrylic acid 300 ppm
Water Methanol 200 ppm, 1000 ppm, 1%, 5%, 30%.
Water Methyl acetate 25 %, 50 %
Water Methylcyclohexane 50 %
Water Methylene chloride 500 ppm, 2000 ppm
Water Methyl ethyl ketone 1 %, 10 %
Water Methylpyrrolidone 700 ppm, 1000 ppm
Water Nitroglycerin 5 %
Water Kerosene 100 ppm
Water Phenol 500 ppm, 5000 ppm, 8%
Water Propanol 1000 ppm, 2000 ppm, 5000 ppm, 20%.
Water Propylene oxide 100 ppm, 200 ppm, 5%
200 ppm
Water Flue gas 20 g/m³
Water Nitric acid 5000 ppm, 3 %, 5 %, 10 %, 20 %
Water Hydrochloric acid 1 %
Water Sulfuric acid 25 %
Water Heavy water 1 %, 5 %
Water Silicone 100 ppm
Water Spinning solution 3 %
Water Sulfonic acids 25 %
Water Carbon tetrachloride
Water Tetrahydrofuran (THF) 200 ppm, 1000 ppm, 2000 ppm, 8%, 15%.
Water Toluene 400 ppm, 1000 ppm, 5000 ppm, 1%.
Water Triethylene glycol 2000 ppm
Water Trimethylamine 5000 ppm
Water Trioxane 100 ppm
Water Tripropylene glycol 300 ppm
Water Vinyl acetate 1000 ppm
Water Vinyl chloride 100 ppm, 400 ppm, 600 ppm
Xylene Water 500 ppm

Technical data

The measuring principle

In transmission measurement, a light beam passes through the cuvette containing the material to be measured. Absorption by the material being measured causes it to be attenuated at certain wavelengths. The light beam then enters the receiver housing: here, a filter wheel selects the desired wavelengths, which are then picked up by a photodetector. After signal preamplification and processing in the evaluation unit, the measurement result is displayed. If required, other beam paths can also be supplied, for example measuring heads with periscope arms or cuvettes coupled via optical fibers.

 

 

The transmission photometers operate in the wavelength range from 200 to 4700 nm according to a special alternating light method that is characterized by a particularly high temporal constancy. As a result, many interfering influences have only a negligible effect on the measurement result.

Transmission measurement is ideally suited for online analysis of liquids and gases in both process and laboratory applications. Because in mixtures of substances individual components absorb light differently at different wavelengths, to determine a component it is only necessary to know exactly the absorption of the individual substances in a mixture in order to determine suitable measurement and reference wavelengths. The measurement of gases is also feasible in all wavelength ranges. Because of the lower density, greater layer depths are required here, depending on the existing pressure and temperature. If pressure and temperature cannot be kept constant, compensation can be made for the measurement deviations caused by this.

Our staff uses accurate spectral analysis to select the optimal wavelengths for your measurement application. These wavelengths can be in the following ranges of the electromagnetic spectrum:

 

Ultraviolet (UV) 200-400 nm
Visible light (VIS) 400-700 nm
Near Infrared (NIR) 700-2500 nm
Infrared (IR) 2500-4700 nm

 

The open measuring head design offers great advantages. Thus, the cuvette with possibly hazardous liquids or gases is freely located between the lamp and receiver housings. In the event of a leak, neither liquid nor gaseous media can enter the photometer housing. In addition, the cuvette is easily accessible for maintenance.

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