GRUBATEC AG Measurement & Control Technology

MAURER Pyrometer for noncontact temperature measurement of a hot metal workpiece
Noncontact Temperature Measurement

Pyrometer – Temperature Precise, noncontact measurement

Pyrometers detect the thermal radiation emitted by a target and convert it into a temperature reading. This makes it possible to measure even hot, moving, or hard-to-reach objects quickly and without direct contact.

Sehr schnelle Messung Je nach Ausführung bis < 1 ms
High Temperatures Product range up to 4,000 °C
Industrial Integration Analog, Serial, and Fieldbus

How the Measurement Works

From thermal radiation to a measurable temperature value.

01

Thermal radiation

Depending on its temperature, the object being measured emits electromagnetic thermal radiation.

02

Optical Detection

The optical system collects the radiation within a defined measurement spot and directs it to the detector.

03

Detector & Signal Conversion

A detector converts the received radiation into an electrical measurement signal.

04

Temperature value

The electronics process the signal and use it to calculate the corresponding temperature value.

Very fast measurementfor dynamic processes
High temperaturesup to 4,000 °C in our product portfolio
Non-contactno mechanical sensor contact
Integration-readyfor industrial process systems
Temperature Range and Material

Metals and suitable pyrometer ranges

The table lists selected metals, their melting points, and a preliminary guide to suitable pyrometer series.

Overview of the melting points of selected metals and suitable pyrometer series
Click on the image to open the full-size overview.
Applications

Typical Applications for Industrial Pyrometers

Depending on the material, temperature, surface, measurement distance, and process speed, different device models are used.

Rapid heating

Induction Heating

Temperature control directly on the workpiece during short, dynamic heating cycles.

  • Gears, shafts, and bearing rings
  • Tubes, Bolts, and Rods
  • Shrinking, Soldering, and Annealing
KTRD 1065 / 1075 · KTRD-HS · Fiber Optic Cable
Ensuring Quality

Hardening & Heat Treatment

Reproducible temperature monitoring during hardening, tempering, and heat treatment.

  • Induction and Surface Hardening
  • Tools and Machine Parts
  • Detect brief temperature spikes
KTRD 1075 / 1085 · KTRD-HS
Hot Forming

Forging & Pressing

Noncontact inspection of red-hot workpieces before and during forming.

  • Die Forging and Pressing
  • Bolts, Rings, and Fittings
  • Rough and scaly surfaces
KTRD 1075 / 1085 · QKTRD
High temperature

Casting & Melting

Measurements on castings, molten metal, ladles, and outgoing molten metal jets.

  • Steel, Iron, and Nonferrous Metals
  • Casting ladles and molds
  • High-temperature processes up to 4,000 °C
KTRD 1085 / 1485 · QKTRD
Continuous Production

Rolls, Sheets, and Profiles

Temperature monitoring along production and forming lines in operation.

  • Steel strip, sheet metal, and coils
  • Tubes, Profiles, and Bar Stock
  • Poorly guided workpieces with scanner option
KTRD 1075 / 1085 · KTRD 4xxx · SC 1012
Joining & Connecting

Soldering & Welding

Temperature monitoring at solder joints, welds, and areas subjected to brief heating.

  • Soft Soldering and Hard Soldering
  • Laser and Resistance Welding
  • Preheating and Seam Inspection
KTRD 1065 / 1075 · KTRD 4xxx · High-Speed
Small Moving Targets

Wire, Cable, and Rods

Fast measurement of small or moving workpieces using appropriate optics.

  • Wire Drawing and Annealing Lines
  • Cable and Coating Processes
  • Bars, Tubes, and Shapes
KTRD 1065 / 1075 · KTRD-HS · Scanner
Low to moderate temperatures

Plastics & Non-Metals

Surface temperature measurement for materials with suitable emissivity characteristics.

  • Extrusion and Thermoforming
  • Rubber, Composites, and Coatings
  • Paper, wood, and textiles after testing
KTRD 1105 · KTRD 1105-HS
Spectrally adjusted

Glass & Glass-Ceramics

Potential measurement solution for glass-ceramics, hot glass products, and furnace processes.

  • Glass-ceramic cooktops
  • Molding, Tempering, and Cooling
  • Technically inspect the glass type and measurement depth
KTRD 1550
Flexible Configuration

Research & Custom Machinery

Integration into test benches, test facilities, and customer-specific process solutions.

  • Material Testing and Process Development
  • Data Recording and Analysis
  • PID Control with AED Electronics
KTRD 1xxx · KTRD-HS · AED 1012
Selecting a Pyrometer

Four factors determine the right solution

The temperature range alone is not sufficient. The material, measurement geometry, environmental conditions, and required signal output must all be considered together.

01 / MATERIAL

Define Material

Determine whether the surface is metal, plastic, glass, a coating, or another type of surface.

02 / TEMPERATURE

Set the measurement range

Define the minimum and maximum temperatures as well as the required process margin.

03 / GEOMETRY

Check the measurement conditions

Take into account the measurement spot, distance, movement, smoke, dust, and the surrounding environment.

04 / INTEGRATION

Configure Device

Select wavelength, optics, response time, interface, and accessories.

Temperature as a First Indicator

From low-temperature processes to molten metal

The scale shows the approximate range of key device groups. The actual measurement ranges depend on the model and configuration.

−40 °C
1,000 °C
2,000 °C
3,000 °C
4,000 °C
Low Temperatures Heat treatment High temperature Extreme processes
Universal / Non-metals KTRD 1105

Plastics, nonmetals, and lower surface temperatures.

Metal, Induction, Soldering KTRD 1065 / 4065

Typical metalworking processes in the low- to medium-range.

Hardening, Forging, Rolling KTRD 1075 / 4075

For red-hot workpieces and dynamic production processes.

Casting and High Temperatures KTRD 1085 / 1485

For very high metal temperatures and demanding processes.

Product Families

Pyrometers by Design and Measurement Application

Universal machines, compact machines, two-color technology, high-speed, and fiber-optic solutions are selected to suit the system.

Versatile and customizable

KTRD 1xxx

Stationary universal pyrometers with flexible optics and a wide range of technical customization options.

Industrial Plants Vario Optics Wide Measurement Ranges
  • Induction, Hardening, Casting, and Rolling
  • Available for different wavelengths
  • Can be combined with data acquisition and control systems
Small and powerful

KTRD 4xxx

Compact pyrometers for direct installation in machines and confined areas of plants.

Compact Machine Integration Metalworking processes
  • Induction, Brazing, Wire, and Profiles
  • Short distances to the measuring point
  • Suitable for applications with limited installation space
Poor visibility

QKTRD Two-Color

Ratio pyrometers for applications involving smoke, dust, soot, or a partially obscured measurement field.

Smoke & Dust Soot Moving Parts
  • Forging, Foundry, and Steel Manufacturing Processes
  • More robust in the event of partial signal attenuation
  • Continue to check the technical suitability of the surface
Heat and challenging installation locations

Optical Fiber 14xx / 44xx

The measuring head and electronics are physically separated to better protect the electronics.

High ambient temperature Induction fields Confined spaces
  • For hard-to-reach measurement points
  • Suitable for use in strong electromagnetic fields
  • Flexible Attachable Lenses and Mounting Options
Short measurement windows

KTRD-HS High-Speed

High-speed operations for moving workpieces, short cycles, and dynamic temperature changes.

High Speed Short cycles Process control
  • Induction, Welding, and Rotating Parts
  • For rapid temperature spikes
  • Response time depends on the model and detector
Analysis and Control

AED & Scanner

Extensions for process visualization, data logging, PID control, and the detection of poorly positioned workpieces.

PID Control Data Logging Scanner
  • AED analysis electronics with user interface
  • SC 1012 as a scanner attachment
  • Integration into Machine and Process Control Systems
It Depends on the Measurement Situation

What to Consider When Making a Selection

Depending on the environment and surface, a special design or an additional technical inspection may be necessary.

Smoke, Dust, and Embers

A two-color solution may be more robust in cases of partial attenuation. The specific measurement situation must be evaluated.

High ambient temperature

Fiber-optic solutions isolate sensitive electronics from hot or hard-to-reach measurement points.

Undulating Surfaces

Emissivity, oxidation, coating, surface roughness, and the condition of the material have a decisive influence on the measurement.

!

The temperature range alone is not enough

For the final selection, wavelength, emissivity, surface, measurement spot, measurement distance, motion, environment, and desired response time must be evaluated together. The product families shown represent a technical preselection and do not constitute final device approval.

Which pyrometer is right for your process?

Please send us the material, temperature range, measurement distance, measurement spot, surface condition, process speed, and desired interface. We will determine the appropriate series and configuration.

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